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Mahindra Xylo Key Repair


We got a Mahindra Xylo, which only had one key and that too was broken. Since the key was originally with remote so customer was not willing to take non-remote key. He insisted that his original key should be repaired so that he can use his key normally.

Extracting broken key

Xylo broken key 1As its clearly visible from the photograph, its key blade is moulded in plastic frame.

Xylo broken key 2You need to cut along the “Yellow Line” to reveal the key blade beneath it. Be careful while cutting the plastic lining as you have to leave sufficient margin on all sides to fit a new blade at place of old one.

Xylo broken key 3You will be required to cut it using a very sharp blade as it has very hard plastic casing. Cut along the line, multiple times to loosen the old key blade.

This is an important step as more the margin you can save from all the sides the better it is. The strength & stability of new key blade will depend on side margins.

Xylo broken key 5After 15 minutes of patience, you can take out the broken piece from the plastic casing.

Fitting new key

Xylo broken key 6

Now you can take a new key-blade, which is cut according to lock.

Xylo broken key 7

Which then can be fixed permanently using a fixing compound (like M-seal etc.)

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20 thoughts on “Mahindra Xylo Key Repair

  1. I have a Xylo. The buttons on the remote have broken and secondly one keychain is not working. Although the red light on the key chain does blink but doors neither get unlocked or locked.
    Please advice.

  2. My Xylo e4 keys remote is damaged, i want to replace that,so please suggest a solution.Also is it possible to install new locking system.If yes,then how much it will cost.

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